Welder Facts

Process, gear, and settings that hold

Stainless Steel Welding

Stainless Steel Welding Wire: How to Choose

Identify both base metals and service conditions, then verify filler classification, solid or flux-cored construction, diameter, gas, WPS, and traceability.

By Cole Brandt · 2026-09-11 · 9 min read

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Welding Safety Ppe

How to Choose a Welding Arm Guard

Compare pads, sleeves, shoulder guards, and jackets by coverage, heat and spatter exposure, material, moving fit, and documented ratings.

Mig Welding

MIG Without Gas: Wire and Setup

Use self-shielded FCAW-S wire, verify polarity and feeder compatibility, then start with the machine chart or wire datasheet.

Welding Consumables

Welding Spray: How to Choose and Use It

Diagnose excess spatter first, then match the format to the target and finish, apply a light film, avoid pooling near the weld, and review the SDS.

Mig Welding

Hobart Handler 190 MIG Welder: Specs & Package

The base 500554 omits the spool gun; review its 230 V MIG/FCAW setup, included gear, wire sizes, and checks for power, duty cycle, and warranty.

Welding Equipment

Miller Digital Elite Welding Helmet: Specs & Key Checks

Documents four task modes, four sensors and adjustable shades, then flags the exact model, warranty, batteries, weight, fit and certifications to verify.

Stick Welding

Hard Facing Welding Rod: Choose by Wear and Metal

Use abrasion, impact, and base metal to compare documented SMAW options by hardness, amperage, polarity, welding position, and layer limits.

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Welding Consumables

What Is Tack Welding? Definition and Purpose

Localized welds preserve alignment and joint gap before final welding, then may be removed, completely remelted, or incorporated into the joint.

Mig Welding

MIG Welding Without Gas: Flux-Core Setup

Use self-shielded FCAW-S—not solid wire—and verify welder compatibility, wire-specific polarity, feed components and settings before test welds.

Stick Welding

E6011 Welding Rod: Uses, Amperage, Polarity & Setup

Starting ranges by diameter: 40–90 A for 3/32, 75–125 A for 1/8 and 110–165 A for 5/32, with AC/DCEP and product-specific DCEN guidance.

Specialty Welding Processes

How to Weld Cast Iron: Crack-Controlled Methods

Choose gradual, uniform full preheating or an approved low-heat nickel method with short separated beads, then control cooling to limit cracking.

Stainless Steel Welding

Is Heat Tint on Stainless a Weld Defect? Not Always

Color alone does not decide acceptance; oxidation severity, intended service, and governing requirements determine whether to accept, clean, or rework.

Mig Welding

Hobart Handler 135 Welder: Specs & Value

Archived specs list 115V input, 30–135A output and a 22-gauge-to-3/16-inch range; use the inspection steps to judge a used machine.

Mig Welding

Welding Wire Size Chart: Solid MIG by Amperage

Narrows supported diameters by classification and amperage, then checks fit, position, feed system, machine capacity, and a test coupon.

Welding Consumables

Best Flux Core Welding Wire by Job and Welder

E71T-11 fits versatile outdoor repair; E71T-GS is a narrower single-pass option, while critical work needs a qualified wire and procedure.

Welding Equipment

Millermatic 211 PRO Dyna-Pulse Upgrade Guide

Check whether your Millermatic 211 PRO gets Dyna-Pulse free, what the USB update adds, and where aluminum and thin-sheet limits remain.

Weld Quality And Inspection

Why Shipyards Are Short on Welders Despite $35.1M

See how MARAD’s shipyard grants fund welding machines and training capacity while leaving competitive pay and worker retention to employers.

Welding Equipment

Will Welding Robots Replace Welders? Task-by-Task

See which welding tasks adaptive robots can take first, where humans retain an edge, and which skills can make a new welding career more resilient.

Weld Quality And Inspection

Bad Welding: Signs, Causes, Inspection, and Repair

Bad welding is not diagnosed by deciding whether a bead looks “pretty.” A useful assessment asks three separate questions:

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