Process, gear, and settings that hold
MIG Without Gas: Wire and Setup
Use self-shielded FCAW-S wire, verify polarity and feeder compatibility, then start with the machine chart or wire datasheet.
By Cole Brandt · 2026-09-10 · 10 min readLatest
Welding Spray: How to Choose and Use It
Diagnose excess spatter first, then match the format to the target and finish, apply a light film, avoid pooling near the weld, and review the SDS.
Hobart Handler 190 MIG Welder: Specs & Package
The base 500554 omits the spool gun; review its 230 V MIG/FCAW setup, included gear, wire sizes, and checks for power, duty cycle, and warranty.
Miller Digital Elite Welding Helmet: Specs & Key Checks
Documents four task modes, four sensors and adjustable shades, then flags the exact model, warranty, batteries, weight, fit and certifications to verify.
Hard Facing Welding Rod: Choose by Wear and Metal
Use abrasion, impact, and base metal to compare documented SMAW options by hardness, amperage, polarity, welding position, and layer limits.
What Is Tack Welding? Definition and Purpose
Localized welds preserve alignment and joint gap before final welding, then may be removed, completely remelted, or incorporated into the joint.
MIG Welding Without Gas: Flux-Core Setup
Use self-shielded FCAW-S—not solid wire—and verify welder compatibility, wire-specific polarity, feed components and settings before test welds.
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E6011 Welding Rod: Uses, Amperage, Polarity & Setup
Starting ranges by diameter: 40–90 A for 3/32, 75–125 A for 1/8 and 110–165 A for 5/32, with AC/DCEP and product-specific DCEN guidance.
How to Weld Cast Iron: Crack-Controlled Methods
Choose gradual, uniform full preheating or an approved low-heat nickel method with short separated beads, then control cooling to limit cracking.
Is Heat Tint on Stainless a Weld Defect? Not Always
Color alone does not decide acceptance; oxidation severity, intended service, and governing requirements determine whether to accept, clean, or rework.
Hobart Handler 135 Welder: Specs & Value
Archived specs list 115V input, 30–135A output and a 22-gauge-to-3/16-inch range; use the inspection steps to judge a used machine.
Welding Wire Size Chart: Solid MIG by Amperage
Narrows supported diameters by classification and amperage, then checks fit, position, feed system, machine capacity, and a test coupon.
Best Flux Core Welding Wire by Job and Welder
E71T-11 fits versatile outdoor repair; E71T-GS is a narrower single-pass option, while critical work needs a qualified wire and procedure.
Millermatic 211 PRO Dyna-Pulse Upgrade Guide
Check whether your Millermatic 211 PRO gets Dyna-Pulse free, what the USB update adds, and where aluminum and thin-sheet limits remain.
Why Shipyards Are Short on Welders Despite $35.1M
See how MARAD’s shipyard grants fund welding machines and training capacity while leaving competitive pay and worker retention to employers.
Will Welding Robots Replace Welders? Task-by-Task
See which welding tasks adaptive robots can take first, where humans retain an edge, and which skills can make a new welding career more resilient.
Bad Welding: Signs, Causes, Inspection, and Repair
Bad welding is not diagnosed by deciding whether a bead looks “pretty.” A useful assessment asks three separate questions:
TIG Welding Consumables: Complete Selection and Compatibility Guide
*By Cole Brandt, CWI-certified welder. *
Flame Resistant Welding Jacket: Material, Fit & Buying Guide
A flame resistant welding jacket is not automatically the right jacket for every welding job. Depending on the evidence supplied for the exact garment, “FR”…